Industrial staples might seem like small and simple tools, but they're the unsung heroes in the world of making things. They're the trusty backbone behind all sorts of stuff we build, whether it's a DIY project or something big in a factory. So, let's take a closer look at these little wonders. We're diving into the world of industrial staples—figuring out what types are out there and all the cool ways they're used. Get ready to discover the secrets of these tiny but mighty fasteners!

WHAT IS STAPLE?

A staple is a thin piece of wire formed into a specific shape (usually two legs bent to hold together materials) used to fasten or secure items together by driving the staple through the materials and then bending the legs to hold the materials in place. Staples are commonly used in offices, construction, upholstery, packaging, and various industries as a fastening tool. They come in various sizes and designs to suit different applications.

STAPLE BODY PARTS

A drawing of a bent metal rod Description automatically generated with medium confidence

Staples generally have three main parts:

  • Legs (L): These are the two extended ends of the staple that are driven into the materials to be fastened. They can be straight or have different shapes based on the staple type.
  • Crown (C): The crown is the top or bridge connecting the legs of the staple. It can vary in width and shape depending on the type of staple.
  • Width (W): Width is the horizontal dimension of the point of a staple when you look at it in the front view.
  • Thickness (T): Thickness is shown by how thick the staple leg is when you look at it in the side view.

TYPES OF INDUSTRIAL STAPLES

By Materials

Steel Staples: These are staples made from steel wire, offering excellent strength and durability. Steel staples are suitable for heavy-duty applications like construction, carpentry, and fencing due to their robustness.

 

 

Galvanized Staples: These staples are coated with a layer of zinc to enhance their corrosion resistance. Galvanized staples are ideal for outdoor use, as they offer protection against rust and degradation, making them suitable for construction, roofing, and landscaping.

Stainless Steel Staples

Stainless Steel Staples: Known for their resistance to corrosion and rust, stainless steel staples are excellent for outdoor and marine applications where exposure to moisture is common. They are commonly used in boat building, upholstery, and exterior furniture assembly.

Aluminium Staples: These staples are lightweight and resistant to corrosion, making them suitable for applications where weight is a concern, or in environments where rusting is a problem. They're often used in light carpentry and crafting.

By Crown

A long shot of a long metal object Description automatically generated with medium confidence 

 

 

Narrow Crown Staples: These staples have a narrow crown width compared to standard staples. It is easy to hide in applications after joining.

Applications:

They are popular in woodworking, attaching trim, cabinet backs, and other furniture applications.

Our Narrow Crown Staples:

425K, 432K, 438K

Medium Crown Staples: These staples fall between narrow and wide crown staples in terms of width. They offer a balance between holding strength and surface area.

Applications:

They often used in applications like sheathing, pallet construction, upholstering, furniture, pallet, sheathing, and packaging

Our Medium Crown Staples:

1004J, 1006J, 1006J Black, 1008J, 1008J Black, 1010J, 1010J Black, 1013J

Wide Crown Staples: These staples have a broader crown and are designed for tasks requiring a larger surface area for gripping

Applications:

Sheathing, roofing, carton closing, packaging, or house wrap installation.

 

HOW TO CHOOSE THE CORRECT LEG LENGTH OF STAPLES?

Choosing the correct staple leg length depends on the thickness of the materials you're working with. Here's a general guide:

  1. Material Thickness: Measure the combined thickness of the materials you intend to staple. This includes the thickness of the base material plus any additional layers.
  2. Staple Leg Length: Select a staple leg length that exceeds the combined thickness of your materials by at least 3mm (1/8 inch) to ensure a secure hold. If the staple legs are too short, they may not penetrate all the layers or provide enough gripping power.
  3. Trial and Error: It's often helpful to test the stapler with different staple lengths on a scrap or similar material before stapling the actual project. This helps to determine the most suitable staple length.
  4. Consideration for Pneumatic or Electric Staplers: Some pneumatic or electric staplers may have specific staple leg length recommendations based on their capabilities. Always check the stapler's manual or guidelines for the recommended staple size range.

CONCLUSION

Remember, the choice of an industrial staple isn't about fastening; it's about precision, strength, and ensuring the longevity of your creations. As we've unravelled the mysteries of industrial staples, it's evident that their versatility and strength make them a cornerstone in the world of manufacturing and craftsmanship.